Lithium Batteries Forklifts: Features and products.

Lithium Batteries Forklifts: Features and products.

-Lithium Batteries Forklift trucks, what are they? LiFePo4 Lithium Batteries:

Lithium-ion batteries, also known as Li-ion battery, are devices designed for the storage of electrical energy. So, you can add that these devices (Forklift Lithium Batteries) are integrated in companies to carry out heavy jobs and mainly to mobilize, tow, push, stack, raise or lower different objects and elements.

They are innovative energy systems based on lithium iron phosphate (LIFEPO4). These can replace a conventional lead acid battery in all types of electric forklifts. Thus, when using LIFEPO4 lithium batteries We obtain multiple benefits instantly as durability, maximum safety, long service life, ergonomics, efficiency, zero cost of maintenance, respect to the environment, among others.

Renobat as diferential point uses batteries with alloy of Manganese to gain in useful life and safety.

  • So, we can add that; Lithium batteries use as electrolyte a lithium salt that uses the ions needed for the reversible electrochemical reaction between the cathode and the anode.
  • Renobat not only develops electric forklifts, but also puts a look to the future investing in new technologies to meet new needs of our customers such as batteries for AGV (Automated Guided vehicles), electric cars, Electric vans, boats and also electric buses.
  • Renobat not only develops trucks with internal combustion engine and electric, but also puts a look to the future investing in new technologies to meet new needs of our customers.
  • Therefore, a lithium-ion solution or lithium-ion battery (Li-ion) will help companies achieve higher productivity and increase productivity levels.
  • The usability of lithium forklift batteries can be supported in multi-shift applications, since it is not necessary to replace the batteries.
Baterias de ion litio cuidados

-Main applications

Lithium-traction batteries mounted on DIN standards and designed to be used in most applications.

The main applications for using lithium traction batteries are:

  • Counterbalanced Electric Forklifts,
  • Electric Forklifts,
  • Electric Bulls,
  • Pallet trucks
  • Stackers
  • Order preparers,
  • Tow Tractors and auto-guided vehicles, also called AGV (automated Guided vehicles)
  • Electric vehicles
  • Electric buses
  • Boats
baterias de litio carretillas
baterias de litio carretillas que son
  • Lithium-ion batteries have an extremely long life. They also offer exceptional behavior even after 10 years of life. At the end of this life time, more than 80% of the battery capacity will be available. Thus, we can say that lithium batteries extend the life of the trolley for many years.
  • Because these batteries charge fast, the operating margin of the lithium-Ion battery can be extended and a single battery can allow the use of the trolley over two or three shifts. Lithium-Ion batteries are virtually emission-free and maintenance-free batteries.
  • Renobat Lithium-ion batteries meet the highest quality standards. So we can guarantee a minimum lifespan of up to 5 years or 10.000 hours, whichever comes first.

With more than 5000 cycles at 80% discharge, Renobat Lithium-Ion batteries have a service life of three times greater than the service life of lead acid batteries. And another thing, your business will no longer need spare batteries. That’s why they become a vital tool for companies because of the different ways of using them. Lithium forklift batteries are normally used in industry and heavy duty. Lithium batteries are also used in applications such as electric buses where weight and dimensions are important. In turn, lithium batteries are ideal for auto-guided vehicle (AGV) applications as they are of reduced heights, high densities and can charge very fast, even with induction chargers.

Venta-batería-de-24V-2-PzB150Ah
baterias-litio-autobus-600V-min
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  • Ion batteries and lithium chargers are inherently energy efficient and are compared to lead acid batteries. The difference between them is that; The latter account for a savings of up to 30%.
  • Because total cost of ownership can be reduced in appropriate applications, the higher initial cost of lithium-Ion batteries can be recovered with amortization periods of just two or three years in multi-shift operations.

Lithium-ion battery characteristics

  • They maintain all their power until the moment of the discharge. Traditional batteries fluctuate as their energy is depleted.
  • This type of battery keeps in 100% of the cases all its power until it can no longer.
  • They contain double the power capacity than lead acid batteries of comparable size.
  • Excellent for high discharge, being able to discharge to a nominal current of 10 times the capacity of the battery (example: Battery of 100 Ah can be discharged to 1000 amps).
  • Its specific capacity is 145Ah/kg.
  • Its energy density is 130Wh/kg.
  • The voltage of the LiFePo4, is 3.2-3.3 v. During the download.
  • the discharge rate can reach 10c.
  • very low self-discharge (70% less than lead).
  • They are batteries that do not require maintenance.
  • They don’t explode or burn with overloads.
  • Between 5,000 and 6,000 cycles at 80% of discharge.
  • Between 3000-4000 cycles at 80% of discharge.
  • The energy density of a lithium family battery is approximately more than twice that of a nickel-cadmium battery.
  • They can be left half-loaded for long periods of time without risking ruining the battery.
  • The LiFePO4 battery is not of aqueous content.
  • They have no memory effect and it is not necessary to make a recycling every certain number of loads.
  • The discharge rate can reach the 30C.
  • In just 1 hour you can recharge to 90% of your energy.

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Economic comparison between lithium trucks and lead-acid batteries

At Renobat ® We have made a very economical study on purchasing and operating costs between lithium and lead acid batteries.

This study tells us that although the initial cost of lithium batteries can be close to triple, the use savings are up to 5 times those of lithium compared to those of lead acid.

And that lithium batteries stand out due to savings in electrical consumption, preventive and corrective maintenance and, mainly, in the time spent on shifting loads and delaying their replacement.

We make an electronic comparison between the cost/expense in lithium batteries and in the lead acid for an electric pallet truck on a base of 1500 cycles, taking into account that the lithium batteries have 6000 cycles.

Next, we present the economic evaluation of an open lead battery PCs – versus – Lithium energy system.

  1. Hard factors. Lithium batteries are a savings in:
  • Energy costs (for its improved performance of the charger, battery and trolley) which annually represents an expenditure of €196 compared to those of lead acid of €320.
  • Maintenance costs (No need to fill water, no acid damage and therefore no company personnel tracking costs) which annually represents an expenditure of €150 for lithium batteries compared to €980 for lead acid.
  • production costs (due to the increased efficiency of the system) and the operational availability of the trolley (super-fast load) that with the lithium battery has an associated annual costs of €480 compared to €2,520. of the lead acid.
  1. Mixed factors. Lithium batteries can make a savings in:
  • centralized cargo rooms are not required with their obligations in relation to pavement and air circulation (resulting in lower investment, space saving, with annual savings per battery of €200 only in local adjustments and maintenance.
  • savings in time due to the possibility of loading in the work area, therefore less traffic and less risk of occupational accidents)
  • without the need for a special floor coating (Impossibility of aggressive fluid leakage). These savings are accounted for in the distribution costs.
  • No Automatic fill unit required (Less investment and easier handling) than with lead acid batteries has an average cost of €200 according to the type of battery.
  • no battery replacement equipment required (Less investment and easier handling). Different prices according to the exchanger model.
  • Management costs (depending on the situation you can avoid changing the battery)
  • Battery costs (due to its fast loading capacity and intermediate loads it is possible to remove the second battery)
  1. Soft factors. Lithium batteries can be saved for different reasons:
  • do not cause emissions (without restrictions of use, for example, in the food industry, pharmaceuticals, hospitals, etc.)
  • no risk of detonating gas explosion
  • non-polluting environment with toxic substances during recycling (environmentally friendly)
  • intrinsic security of the system (without the risk of improper handling, thanks to its automatic switch-off protection and the inner box in IP54)
  • Data usage information through the data interface (for fleet optimization)
  • Use of environmentally-friendly technology (behavior oriented towards an ecological future)
  • Application of advanced technologies (oriented towards the future and with vision in modern use)
  • possibility of intermediary loads of multiple batteries (saving and optimisation of charging systems)
  • reduced weight of lithium battery (It is possible to save the vehicle’s energy consumption, if weight compensation is not required)

For all these reasons Renobat ® has decided to deepen these last years in the knowledge of the Lithium Batteries and, from mid-2015, in its assembly and marketing in order to offer some types of batteries suitable to the requirements of the logistics warehouses, laboratories, machines for the food, aeronautics, nautical and medical industries, and especially in mobility where the Requirements of stability, durability and safety are maxims, without discarding the economic advantages.

This is what the lithium batteries that mount and market Renobat ® offer.

Products of lithium batteries trucks

Lithium Batteries Trucks

20-400Ah Lithium cells

3.2 v cells for mounting on lithium-traction batteries

the RENOBAT 3.2 v 20Ah batLithium Batteries TrucksEría Lithium cell has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium batteriesRENOBAT 3.2 v 40Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium batteriesRENOBAT 3.2 v 60Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium batteriesRENOBAT 3.2 v 100Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

the RENOBAT 3.2 v 120Ah batLithium batteriesEría Lithium cell has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

the RENOBAT 3.2 v 160Ah batLithium batteriesEría Lithium cell has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium Cell 3.2 v 200AhRENOBAT 3.2 v 200Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium Cell 3.2 v 200AhRENOBAT 3.2 v 280Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

the RENOBAT 3.2 v 200Ah batLithium batteriesEría Lithium cell has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium Cell 3.2 v 400AhRENOBAT 3.2 v 300Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium Cell 3.2 v 400AhRENOBAT 3.2 v 400Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Lithium Cell 3.2 v 400AhRENOBAT 3.2 v 600Ah traction Battery lithium cell It has the application in forklifts, cleaning machines, electric tractors, lifting platforms and also electric vehicles. We sell all over the state, ask for your budget. 24 Month Warranty

Traction BatteriesTraction Batteries

Free-Maintenance Lithium renobat traction batteries designed for a useful life cycle and high safety in operation.

Lithium battery-Traction batteries12v Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lifting platforms.

  • 12v 20AH Lithium Traction Battery
  • 12v 60AH Lithium Traction Battery
  • 12v 80AH Lithium Traction Battery
  • 12v 100AH Lithium Traction Battery
  • 12v 120AH Lithium Traction Battery
  • 12v 160AH Lithium Traction Battery
  • 12v 200AH Lithium Traction Battery
  • 12v 240AH Lithium Traction Battery
  • 12v 300AH Lithium Traction Battery
  • 12v 320AH Lithium Traction Battery
  • 12v 360AH Lithium Traction Battery
  • 12v 480AH Lithium Traction Battery
  • 12v 600AH Lithium Traction Battery

Lithium battery-Traction batteries24v Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lifting platforms.

  • 24v 20AH Lithium Traction Battery
  • 24v 60AH Lithium Traction Battery
  • 24v 80AH Lithium Traction Battery
  • 24v 100AH Lithium Traction Battery
  • 24v 120AH Lithium Traction Battery
  • 24v 160AH Lithium Traction Battery
  • 24v 200AH Lithium Traction Battery
  • 24v 240AH Lithium Traction Battery
  • 24v 300AH Lithium Traction Battery
  • 24v 320AH Lithium Traction Battery
  • 24v 360AH Lithium Traction Battery
  • 24v 480AH Lithium Traction Battery
  • 24v 600AH Lithium Traction Battery

Lithium battery-Traction batteriesrenobat traction lithium battery 36V are meant for the following applications: electric lift trucks (electric bulls), stackers, pallet trucks, retractable, order pickers and lifts.

  • Batería de tracción litio de 36V 20AH
  • Batería de tracción litio de 36V 60AH
  • Batería de tracción litio de 36V 80AH
  • Batería de tracción litio de 36V 100AH
  • Batería de tracción litio de 36V 120AH
  • Batería de tracción litio de 36V 160AH
  • Batería de tracción litio de 36V 200AH
  • Batería de tracción litio de 36V 240AH
  • Batería de tracción litio de 36V 300AH
  • Batería de tracción litio de 36V 320AH
  • Batería de tracción litio de 36V 360AH
  • Batería de tracción litio de 36V 480AH
  • Batería de tracción litio de 36V 600AH

Lithium battery-Traction batteries48v Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lift platforms.

  • 48v 20AH Lithium Traction Battery
  • 48v 60AH Lithium Traction Battery
  • 48v 80AH Lithium Traction Battery
  • 48v 100AH Lithium Traction Battery
  • 48v 120AH Lithium Traction Battery
  • 48v 160AH Lithium Traction Battery
  • 48v 200AH Lithium Traction Battery
  • 48v 240AH Lithium Traction Battery
  • 48v 300AH Lithium Traction Battery
  • 48v 320AH Lithium Traction Battery
  • 48v 360AH Lithium Traction Battery
  • 48v 480AH Lithium Traction Battery
  • 48v 600AH Lithium Traction Battery

Lithium battery-Traction batteries80V Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, pallet trucks, retractiles, order preparers and lifting platforms.

  • 80V 20AH Lithium Traction Battery
  • 80V 60AH Lithium Traction Battery
  • 80V 80AH Lithium Traction Battery
  • 80V 100AH Lithium Traction Battery
  • 80V 120AH Lithium Traction Battery
  • 80V 160AH Lithium Traction Battery
  • 80V 200AH Lithium Traction Battery
  • 80V 240AH Lithium Traction Battery
  • 80V 300AH Lithium Traction Battery
  • 80V 320AH Lithium Traction Battery
  • 80V 360AH Lithium Traction Battery
  • 80V 480AH Lithium Traction Battery
  • 80V 600AH Lithium Traction Battery

Lithium battery-Traction batteries96V Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, pallet trucks, retractiles, order preparers and lifting platforms.

  • 96V 20AH Lithium Traction Battery
  • 96V 60AH Lithium Traction Battery
  • 96V 80AH Lithium Traction Battery
  • 96V 100AH Lithium Traction Battery
  • 96V 120AH Lithium Traction Battery
  • 96V 160AH Lithium Traction Battery
  • 96V 200AH Lithium Traction Battery
  • 96V 240AH Lithium Traction Battery
  • 96V 300AH Lithium Traction Battery
  • 96V 320AH Lithium Traction Battery
  • 96V 360AH Lithium Traction Battery
  • 96V 480AH Lithium Traction Battery
  • 96V 600AH Lithium Traction Battery
  • 80V 320AH Lithium Traction Battery
  • 80V 360AH Lithium Traction Battery
  • 80V 480AH Lithium Traction Battery
  • 80V 600AH Lithium Traction Battery

Lithium battery-Traction batteries120v Renobat Lithium-Drive battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lift platforms.

  • 120v 20AH Lithium Traction Battery
  • 120v 60AH Lithium Traction Battery
  • 120v 80AH Lithium Traction Battery
  • 120v 100AH Lithium Traction Battery
  • 120v 120AH Lithium Traction Battery
  • 120v 160AH Lithium Traction Battery
  • 120v 200AH Lithium Traction Battery
  • 120v 240AH Lithium Traction Battery
  • 120v 300AH Lithium Traction Battery
  • 120v 320AH Lithium Traction Battery
  • 120v 360AH Lithium Traction Battery
  • 120v 480AH Lithium Traction Battery
  • 120v 600AH Lithium Traction Battery

Lithium battery-Traction batteries280V Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, pallet trucks, retractiles, order preparers and lifting platforms.

  • 280V 20AH Lithium Traction Battery
  • 280V 60AH Lithium Traction Battery
  • 280V 80AH Lithium Traction Battery
  • 280V 100AH Lithium Traction Battery
  • 280V 120AH Lithium Traction Battery
  • 280V 160AH Lithium Traction Battery
  • 280V 200AH Lithium Traction Battery
  • 280V 240AH Lithium Traction Battery
  • 280V 300AH Lithium Traction Battery
  • 280V 320AH Lithium Traction Battery
  • 280V 360AH Lithium Traction Battery
  • 280V 480AH Lithium Traction Battery
  • 280V 600AH Lithium Traction Battery

Lithium battery-Traction batteries300v Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lifting platforms.

  • 300v 20AH Lithium Traction Battery
  • 300v 60AH Lithium Traction Battery
  • 300v 80AH Lithium Traction Battery
  • 300v 100AH Lithium Traction Battery
  • 300v 120AH Lithium Traction Battery
  • 300v 160AH Lithium Traction Battery
  • 300v 200AH Lithium Traction Battery
  • 300v 240AH Lithium Traction Battery
  • 300v 300AH Lithium Traction Battery
  • 300v 320AH Lithium Traction Battery
  • 300v 360AH Lithium Traction Battery
  • 300v 480AH Lithium Traction Battery
  • 300v 600AH Lithium Traction Battery

Lithium battery-Traction batteries600v Renobat Lithium Traction Battery for the following applications: Forklifts (electric bulls), stackers, transpallets, retractable, order preparers and lifting platforms.

  • 600v 20AH Lithium Traction Battery
  • 600v 60AH Lithium Traction Battery
  • 600v 80AH Lithium Traction Battery
  • 600v 100AH Lithium Traction Battery
  • 600v 120AH Lithium Traction Battery
  • 600v 160AH Lithium Traction Battery
  • 600v 200AH Lithium Traction Battery
  • 600v 240AH Lithium Traction Battery
  • 600v 300AH Lithium Traction Battery
  • 600v 320AH Lithium Traction Battery
  • 600v 360AH Lithium Traction Battery
  • 600v 480AH Lithium Traction Battery
  • 600v 600AH Lithium Traction Battery

Lithium Batteries (LIFEPO4) applied to electric forklifts

The range of HP (high power) batteries manufactured by Renobat ® meets the specificities of the different business applications in all sectors. Mainly recommended for use on electric forklifts are lithium-iron-phosphate batteries that we manufacture for our customers.

In the following points we detail the technical characteristics that differentiate the Lithium batteries We present of the acid lead and the comparative economic savings between them.

Characteristics of LiFePO4 lithium batteries compared to lead acid

The advantages of the lithium batteries offered by Renobat ® against the usual acid lead are many, among them we emphasize:

  • Lithium batteries are not maintenance -free compared to lead acid. In addition, if we want to have few repairs and make the most of the load cycles that the manufacturer dictates with those of lead acid we must proceed to good preventive maintenance.
  • They maintain 100% of their power and voltage until the moment of discharge. It also incorporates an external indicator of the remaining load capacity and possible failures. Traditional acid lead batteries usually fluctuate as their energy is depleted.
  • Renobat ® Lithium batteries do not explode or ignite with overloads so they are highly safe against other types of batteries.
  • The batteries that Renobat has come to work 5000-6000 cycles at 80% of discharge compared to those of lead that have 1200-1500 cycles.
  • The specific capacity is 145Ah/kg. Double the power capacity than the comparable size lead acid batteries. So lithium batteries are ideal for double shifts as we save ourselves from having double equipment.
  • The energy density of a lithium family battery is roughly more than twice as much as a nickel-cadmium battery and a triple-lead. Renobat ® Lithium batteries have a specific density of 90/130Wh/kg of specific energy compared to 30-40Wh/kg of lead acid.
  • The lithium batteries of renobat are excellent for high discharge, being able to discharge to a nominal current of 10 times the capacity of the battery (eg: Battery of 100 Ah can be discharged to 1000 amps).
  • Lithium batteries can be left half-charged for long periods of time without risk of ruining the battery or may even remain uncharged long periods without damaging the service life.
  • They have no memory effect and it is not necessary to make a recycling every certain number of loads as with other types of batteries.
  • The nominal voltage per cell of the LiFePo4, is 3.2-3.3 V during the discharge and at the end of the load of 2.5 v. And those of 2v lead acid. And at the end of the load of 1, 7V
  • Renobat Lithium batteries have very low or almost zero self-discharge compared to those of lead which have a 13-20% self-discharge.
  • Renobat Lithium batteries have a high speed recharge capability. In just 15 minutes you can recharge at 90% of your power and total charge at 2-3h. Compared to those of lead acid that take from 5 to 15.00 to charge at 100% and is completely contraindicated to make intermediate loads. So lithium batteries are very suitable for fast loads of electric forklifts, electric bicycles, scooters, electric vehicles, electric tools such as drills, electric motors, etc.
  • Compared to lead acid batteries, Renobat ® Lithium batteries generate a 20-30% electricity savings
  • Renobat Lithium batteries are ideal for working in cold environments as they work without diminishing their performance from -20 º C to 60 º C and those of lead acid can only work from 0 º C to 55 º C.
  • It does not suffer “thermalrunaway” effect.
  • Lithium batteries can be installed in any orientation (front, side, face down, etc.) thing that does not happen with those of lead that must be facing upward.
  • Lithium batteries do not contain any contaminants such as cadmium, lead, or sulfuric acid. It is completely environmentally friendly contrary to other types of highly polluting batteries.
  • vibrations do not affect you, and therefore are not fragile like traditional acid lead batteries.

All this list of advantages marks the difference and technical superiority of the lithium batteries that offers Renobat ® in front of any other type of batteries and with greater difference with those of lead acid.

Why Choose LiFePO4?

baterias de litio carretillas caracteristicas

No maintenance
Do not need distilled water

baterias de litio carretillas caracteristicas

Temperature
can work between-28 ° and 45 ° C

baterias de litio carretillas caracteristicas

Durability
Shelf life of up to 6000 cycles

baterias de litio carretillas caracteristicas

Power
100% power up to discharge

baterias de litio carretillas caracteristicas

Fast charging
100% at 2-3h

baterias de litio carretillas caracteristicas

Sustainable
Free of emissions and no polluting agents

baterias de litio carretillas caracteristicas

Location
are loaded anywhere

baterias de litio carretillas caracteristicas

No memory
It can be left half-loaded for a while

baterias de litio carretillas caracteristicas

A single battery
You don’t need a swap battery

baterias de litio carretillas caracteristicas

Bms
High safety without risk of fire or explosion